PDF Ebook One-Piece Flow (c): Cell Design for Transforming the Production Process, by Kenichi Sekine
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One-Piece Flow (c): Cell Design for Transforming the Production Process, by Kenichi Sekine
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By reconfiguring your traditional assembly lines into production cells based on one-piece flow, you can drastically reduce your lead time, staffing requirements, and number of defects. Kenichi Sekine studied under the late Shigeo Shingo and is responsible for many recent advances in the deployment of the Toyota Production System in Japan. In this comprehensive book, Sekine provides an in-depth education into the why's and how's of the restructuring process.
Sekine first examines the basic principles of process flow building, then offers detailed case studies of how various industries designed unique one-piece flow systems (parallel, L-shaped, and U-shaped floor plans) to meet their specific needs.
With this book, plant managers will learn how to eliminate overstaffing waste and build a multi-skilled work force equipped to support JIT manufacturing.
- Sales Rank: #2200342 in Books
- Brand: Brand: Productivity Press
- Published on: 1992-01-01
- Original language: English
- Number of items: 1
- Dimensions: 11.50" h x 9.00" w x 1.00" l,
- Binding: Hardcover
- 308 pages
- Great product!
Language Notes
Text: English (translation)
Original Language: Japanese
Most helpful customer reviews
1 of 1 people found the following review helpful.
Very good book on one piece flow and mfg. cell layout
By Michael J Leahy
This book contains a great deal of very useful information on creating, or revising, manufacturing cells to reduce waste and improve productivity. The book contains a cogent explanation of the advantages of replacing batch processing with one piece flow processes. It is particularly good at describing how to improve production floor layouts to reduce the number of workers needed to manufacture products while introducing one piece flow. The information is there, but the text could be much clearer. A valuable addition to Shigeo Shingo's books on manufacturing.
1 of 1 people found the following review helpful.
A start on one piece flow production cells
By F. H. Van Saarloos
Book info : I read the 1st English edition that was published in 1992.
Pre required knowledge: SMED
Purchased price : USD 39,90
General : The book is not very easy to read, the information you need is there but the text could be much clearer. Also the writer must like abbreviations, because he uses them a lot. In the end they were starting to get annoying.
Book content:
The book has got 2 parts. Part I handles the basic theoretical part (44% of book) and has got exercises (12%) The first part gives an unclear overview of the theory and then continues using the theory in case studies. Part II (44%) gives 4 applications:
1 Colour Changeover Improvement at a plastics company
2. Establishing one-piece flow at the oriental motor company
3. Single delivery at Mynac clothing company
4. Reducing waste on printed circuit board component assembly lines at Kumamoto Electronics
Because I work in the food processing industry I found the case studies and the applications in part two difficult to understand.
Two other things I would like to point out are:
A. If you maintain the same level of production but decrease the lot size you get more setup time / changeover. Therefore the book can't avoid SMED en Zero changeover principles; actually quit a lot of the book is spend on this topic but I found Shingo's book on this topic much better.
B. While transforming the production process into U cells the writer adds new equipment to the lines / cells, sometimes up to twice as much, as if equipment is falling out of the sky!
3 of 4 people found the following review helpful.
One Piece Flow Cell Design
By Kevin D. O'keefe
This book does an excellent job of explaining how lean or Toyota Production System (TPS) cells are designed. It covers all of the principles and has many examples. If you are designing work cells or need to understand their design, this is a book you should read and keep handy.
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